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Handlebar And Headlight Pod Xplorer 400l W969140

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1996 polaris xplorer-400l-w969140
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Quick answer: The Handlebar And Headlight Pod Xplorer 400l W969140 for the 1996 1996 polaris xplorer-400l-w969140 (ATV) consists of 46 OEM components. 6 are currently matched to live Amazon/eBay listings, priced from $4.49–$9.99.
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Showing 46 Components
SCREW(10)

The **Polaris 7511881** is an original equipment manufacturer (OEM) replacement screw specifically engineered for compatibility with the **2003 Polaris Sportsman 600** utility vehicle. Crafted to exacting standards, this component ensures precise fitment and reliable performance, maintaining the integrity of the vehicle’s assembly.

This screw is designed for direct installation, providing a secure and durable connection. When replacing or repairing components on your Polaris Sportsman 600, this OEM part guarantees adherence to factory specifications, minimizing the risk of misalignment or premature wear. Ideal for maintenance professionals and DIY enthusiasts seeking authentic Polaris parts.

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SCREW(10)

High‑strength steel screw designed for use in Polaris vehicle assemblies. The 7517317 specification ensures compatibility with a range of Polaris models, providing reliable fastening performance under demanding operating conditions. The screw is manufactured to exacting tolerances, guaranteeing a precise fit and secure engagement.

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KNOB,ADJUSTING

The Genuine Polaris OEM Knob 4032079 is a direct replacement component designed to match the original equipment specifications for Polaris vehicles. Constructed with precision engineering, this knob ensures seamless integration with existing control assemblies, providing reliable operation and a professional appearance.

Manufactured to meet Polaris quality standards, the part offers durability and consistent performance under typical operating conditions. It is suitable for installation by qualified technicians or experienced DIY users familiar with Polaris service procedures.

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BOOT, HEADLIGHT

The **1996 Polaris Sportsman 500 OEM Headlight Boot (Part #5411120, AP126)** is an authentic replacement component designed for direct compatibility with the original equipment specifications of the 1996 Polaris Sportsman 500 ATV model. Engineered to maintain optimal sealing and protection for the headlight assembly, this boot ensures a secure, weather-resistant fit.

Constructed from durable, UV-resistant materials, this OEM boot provides long-lasting performance in various environmental conditions. Installation requires standard hand tools and follows the manufacturer’s recommended procedures for the headlight housing. Compatible with the 1996 Polaris Sportsman 500, this part is a direct fit for restorative or maintenance applications.

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Amazon Listing
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The **Quad Logic O-Ring Pair** provides a direct replacement solution for the headlight pod retainer on Polaris Sportsman RZR and Ranger models. Engineered to match the original equipment specifications, these **rubber O-rings** ensure a secure seal between the headlight housing and pod, preventing loosening or detachment caused by degradation over time.

Designed as a **one-to-one replacement for Polaris part number 5410163**, this aftermarket pair installs without modification, restoring proper retention and functionality. Each package contains **two O-rings**, identified by Quad Logic part number **100-5112 (2)**. Ideal for maintaining optimal headlight performance and preventing water ingress in off-road conditions.

  • 0: Headlight pod retainer O-ring replacement for select ATV and UTV models
  • 1: Replaces Polaris part number 5410163
  • 2: Used to retain the headlight housing inside the headlight pod
  • 3: Helps correct loose or unsecured headlight housings caused by worn O-rings
  • 4: Direct replacement design installs with no modification required
  • 5: Sold as a matched pair; verify application before ordering
View on Amazon ($6.95) →
eBay Listing
eBay listing photo

The Polaris O‑Ring is engineered to provide reliable sealing performance across a range of Polaris Sportsman ATV, RANGER, RZR, and snowmobile models. Designed with precision machining, the component delivers consistent pressure tolerance and longevity under varying operational conditions.

Installation requires standard O‑Ring tools and adherence to manufacturer torque specifications. The part is compatible with existing Polaris drivetrain assemblies, ensuring a seamless fit without modification. Maintenance involves periodic inspection for wear and timely replacement to prevent fluid leakage and preserve system integrity.

View on eBay ($4.93) →
NUT 5/16 18 NYLOK Y

Direct OEM Replacement Nuts for Polaris ATV/UTV Applications. This premium hardware pack contains six (6) brand-new, precision-engineered nuts designed as a direct replacement for Polaris Original Equipment (OE) part number 7542324. Each nut undergoes rigorous quality control and fitment verification before packaging to ensure compatibility with multiple Polaris models and model years.

Manufactured by Quad Logic, these nuts are sourced from trusted suppliers and meet strict industry standards for durability and performance. Ideal for maintenance, repairs, or upgrades, this pack provides a reliable, cost-effective solution for Polaris owners. Item weight: 3 ounces. For optimal results, verify fitment with your specific vehicle model prior to purchase.

Specifications

  • 0: Polaris Replacement Nuts
  • 1: Sold as 6 Pack
  • 2: Replaces Polaris Part Number 7542324
  • 3: Please Read Full Product Description Below To Check Fitment.
  • 4: Brand New Replacement Hardware From Quad Logic
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Ships directly from Amazon warehouses — not currently matched on eBay.

Order on Amazon ($8.95)
7

SPEEDO ASSEMBLY, 3" Substituted by 3280326 (Incl. 13, 14)

Exact OEM Stock Low
OEM Ref: 3280172
Also fits 29 other vehicles
Exact factory OEM # 3280172 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4040054 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4040053 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4040052 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7670086 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5431812-136 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5224607-067 may be temporarily out of stock in official store listings.
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Exact factory OEM # 2460387 may be temporarily out of stock in official store listings.
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16

KIT,H'BAR BLOCK (Incl Blocks, 12, 27)

Exact OEM Stock Low
OEM Ref: 2200774
Also fits 260 other vehicles
Exact factory OEM # 2200774 may be temporarily out of stock in official store listings.
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17

BLOCK,H'BAR RETAINER,BLACK

Exact OEM Stock Low
OEM Ref: 5630616-067
Also fits 250 other vehicles
Exact factory OEM # 5630616-067 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4030015 may be temporarily out of stock in official store listings.
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19

SCREW(10)

Exact OEM Stock Low
OEM Ref: 7515188
Also fits 65 other vehicles
Exact factory OEM # 7515188 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280175 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280174 may be temporarily out of stock in official store listings.
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22

SWITCH,HI/LOW/OFF,LEFT HAND,H'BAR

Exact OEM Stock Low
OEM Ref: 4110193
Also fits 83 other vehicles
Exact factory OEM # 4110193 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5431030 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5240586-067 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4032077 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4032075 may be temporarily out of stock in official store listings.
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Exact factory OEM # 2870448 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4032078 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7542124 may be temporarily out of stock in official store listings.
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Exact factory OEM # 2200188 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7080579 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7670089 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7522021 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5431811-070 may be temporarily out of stock in official store listings.
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Exact factory OEM # 4110194 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5431964 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7080229 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280216 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7555725 may be temporarily out of stock in official store listings.
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Exact factory OEM # 7515378 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280218 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280217 may be temporarily out of stock in official store listings.
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Exact factory OEM # 3280164 may be temporarily out of stock in official store listings.
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Exact factory OEM # 5020741 may be temporarily out of stock in official store listings.
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Handlebar And Headlight Pod Xplorer 400l W969140 — Frequently Asked Questions

What OEM parts are included in the Handlebar And Headlight Pod Xplorer 400l W969140 for the 1996 polaris xplorer-400l-w969140?

The Handlebar And Headlight Pod Xplorer 400l W969140 for the 1996 polaris xplorer-400l-w969140 includes 46 individual OEM components, each listed below with its exact OEM part number.

How much does the Handlebar And Headlight Pod Xplorer 400l W969140 cost for the 1996 polaris xplorer-400l-w969140?

Individual components in this assembly currently range from $4.49–$9.99, based on live Amazon and eBay listings. See the price comparison below for each part.

Will these OEM parts fit other 1996 polaris xplorer-400l-w969140 model years or trims?

Manufacturers frequently reuse the same physical part across multiple model years and trims, so a given OEM part number can be compatible with more than just this exact vehicle — search the OEM number directly to see every vehicle it fits.

What is the OEM part number for SCREW(10) on the 1996 polaris xplorer-400l-w969140?

The OEM part number for the SCREW(10) (part of the Handlebar And Headlight Pod Xplorer 400l W969140 assembly) on the 1996 polaris xplorer-400l-w969140 is 7511881.

Does OEM part 7511881 fit the 1996 polaris xplorer-400l-w969140?

Yes — OEM 7511881 is listed as the SCREW(10) for the 1996 polaris xplorer-400l-w969140 (1996), part of the Handlebar And Headlight Pod Xplorer 400l W969140 assembly.

Which parts are included in the Handlebar And Headlight Pod Xplorer 400l W969140?

SCREW(10), SCREW(10), KNOB,ADJUSTING, BOOT, HEADLIGHT, O RING, NUT 5/16 18 NYLOK Y, SPEEDO ASSEMBLY, 3" Substituted by 3280326 (Incl. 13, 14), INDIC"NEUT./REV.", and 38 more — see the full list below.

What other vehicles use OEM part number 7511881?

OEM 7511881 (SCREW(10)) also fits 424 other vehicles in this catalog, including 1995 polaris magnum-4x4-w958144 — Air Box Assembly, 1995 polaris magnum-4x4-w958144 — Air Box Assembly W958144, 1995 polaris norwegian-magnum-4x4-n958144 — Air Box Assembly W958144.

Cross-Marketplace Price Tracker
Compare total assembly price across Amazon Prime vs. eBay Certified Sellers.
Amazon Est. Total
$15.90
eBay Est. Total
$37.32