Gearcase

Designed for the 2004 Polaris Sportsman 500, this OEM transmission detent paw delivers reliable engagement and smooth power transfer. Constructed from high‑strength alloy, it provides durable performance under demanding operational conditions.

The **Polaris Ranger O-Ring (Part No. 3233869)** is a genuine OEM replacement seal engineered for precise fitment with Polaris Ranger models. Manufactured to exacting specifications, this high-quality rubber component ensures optimal sealing performance, reducing wear and preventing fluid leaks in critical applications.

Key attributes include:

• **Material:** Rubber (exact composition per OEM standards)
• **Quantity:** Single unit (Qty 1)
• **Compatibility:** Designed for Polaris Ranger models requiring part number 3233869

For authorized service centers and DIY enthusiasts seeking reliable, factory-matched components, this O-ring delivers durability and compatibility with original equipment standards.

The **OEM-compliant Transmission Drive Gear Shaft and Gear Sector Set** is engineered for direct compatibility with Polaris ATV models, ensuring precise fitment and optimal performance. Crafted from high-grade materials, this replacement assembly delivers durable power transfer and reduced wear on drivetrain components.

**Key Features:**

• Precision-machined for seamless integration with Polaris transmission systems
• Balanced weight distribution for smooth operation
• Designed to maintain factory specifications for torque and alignment

The **Polaris Genuine OEM Ball Bearing (Part #3234065)** is a precision-engineered component designed for direct fitment in Polaris-branded equipment. Manufactured to exacting standards, this bearing ensures reliable performance and extended service life under demanding operating conditions.

Ideal for applications requiring smooth rotational motion, this bearing features a robust **inner diameter of 1.500 inches (38.10 mm)** and an **outer diameter of 2.500 inches (63.50 mm)**. The **width of 0.750 inches (19.05 mm)** ensures proper clearance and alignment within Polaris machinery. Compatible with standard mounting configurations, this OEM part maintains strict tolerances for optimal fit and function.

The **OEM Polaris 3234063 Center Drive Bearing Cover** is engineered for precise fitment on the Polaris Ranger 400/500 and Sportsman 450/500/800 series models. Crafted from durable materials, this replacement cover ensures optimal protection for the drive components while maintaining factory specifications for performance and longevity.

Designed to meet Polaris’ exacting standards, this part integrates seamlessly with the existing drivetrain system, providing a secure and reliable seal. Compatible with the specified ATV models, it delivers consistent operation and reduces wear on critical drivetrain components. Ideal for maintenance professionals and DIY enthusiasts seeking authentic, high-quality replacement parts.

The **Polaris Torx Truss HD Screws** are precision-engineered fasteners designed for the **RANGER SPORTSMAN** series, ensuring secure and durable assembly. Each screw is manufactured to exacting standards, featuring a **Torx drive** for optimal torque application and a **high-strength design** for heavy-duty applications.

Available in a **quantity of 2**, these screws are compatible with **part numbers 800, 500, 570, 400, 550**, and **3234086**. Their robust construction ensures reliable performance in demanding conditions, making them ideal for off-road and utility applications. Engineered for Polaris ATVs, these fasteners maintain critical structural integrity while simplifying installation and maintenance.

The **Polaris Sportsman Output Gear Assembly** is a precision-engineered component designed for compatibility with T139 models. This assembly features a robust construction to ensure optimal performance and durability under demanding conditions. Engineered to exacting specifications, it delivers reliable power transfer for extended operational life.

Key specifications include compatibility with part numbers **3234062**, **3234060**, and **3234066**. This assembly is crafted to meet the exacting standards of Polaris ATVs, ensuring seamless integration with the drivetrain system. Whether for maintenance or replacement, this component adheres to OEM quality standards for consistent performance.

The Polaris 3234057 Gear Drive Chain is a precision-engineered component designed for heavy-duty applications in Polaris-powered equipment. Constructed from high-strength materials, this chain ensures reliable power transfer and extended service life under demanding conditions.

Key features include durable roller design and optimized pitch for seamless engagement with sprockets. Compatible with Polaris models requiring a 3234057 part number, this chain delivers consistent performance in off-road and utility vehicles.

The **Polaris Sportsman Ranger Front Differential Drain Plug** is a precision-engineered component designed for seamless fluid maintenance in the 2015–2023 model years. Crafted from durable, corrosion-resistant materials, this plug ensures a secure, leak-free seal during operation.

**Key Features:**

• Direct OEM compatibility for Polaris Sportsman Ranger models
• Threaded design for reliable, tool-free installation
• Resistant to environmental degradation and wear

The **Polaris Genuine Magnetic Plug (Part #3234529)** is a precision-engineered component designed for secure, tool-free attachment to threaded 3/4-16 UNC fasteners. Crafted from high-strength materials, this plug ensures a reliable magnetic grip, facilitating efficient assembly and disassembly in off-road and utility applications.

Key features include a robust **3/4-16 UNC thread size** for compatibility with Polaris equipment, a durable magnetic core for consistent performance, and a compact, ergonomic design optimized for handheld use. Ideal for technicians and DIY enthusiasts working with Polaris vehicles, this plug delivers durability and ease of use in demanding environments.

The **Polaris OEM TORX Tapping Screw (Part #3233749)** is a precision-engineered fastener designed for direct compatibility with Polaris-branded equipment. This **9-pack** features a **TORX® drive system (T25)** for secure, high-torque applications, ensuring reliable performance in rugged operating conditions.

Manufactured to exacting OEM specifications, these screws are ideal for assembly, maintenance, or replacement tasks across Polaris vehicles and machinery. Each screw is **self-tapping**, eliminating the need for pre-drilling in compatible materials. The **9-pack** provides ample stock for bulk applications, reducing downtime and inventory management hassles.

The genuine OEM 2004 Polaris Sportsman 500 Transmission Oil Deflector (Part #3234061) is designed for precise fitment and optimal performance in the designated model. Engineered to maintain proper oil circulation within the transmission system, this deflector ensures enhanced durability and reduced wear on critical components.

Constructed to exacting specifications, this part adheres to Polaris’ quality standards, delivering reliable protection for extended service intervals. Compatible exclusively with the 2004 Polaris Sportsman 500, this deflector is a direct replacement for the original equipment, guaranteeing seamless integration and consistent functionality.

The **Polaris Sportsman Output Gear Assembly** (Part Numbers: 3234062, 3234060, 3234066) is a precision-engineered component designed for compatibility with Polaris ATV models featuring a **T139 transmission**. Crafted from high-strength materials, this assembly ensures reliable power transfer and optimized drivetrain performance.

Key features include durable construction and seamless integration with existing drivetrain components. This assembly is a direct replacement for OEM specifications, ensuring proper fitment and functionality. Whether for maintenance or restoration, this part adheres to Polaris engineering standards for enhanced durability and longevity.

The **Polaris RING-RETAINING Ranger Sportsman Scrambler** (Part #3233699) is a high-performance OEM replacement designed for 2004–2017 Polaris Scrambler 1000, 900, and 800 models. Engineered with precision, this ring-retaining component ensures optimal sealing and durability under demanding off-road conditions.

Constructed from high-quality materials, this part meets Polaris factory specifications for reliable operation. Compatible with multiple engine displacements (1000cc, 900cc, 800cc), it delivers consistent performance across the Scrambler lineup. Direct fitment ensures seamless installation with minimal adjustments required.

The **OEM 3234360 Transmission Shift Drum Shaft** is a precision-engineered component designed for direct compatibility with Polaris Ranger 400, 500, 570, and 800 models. Crafted from high-strength materials, this shaft ensures reliable engagement and durability under demanding off-road conditions.

This replacement part maintains strict dimensional tolerances to guarantee seamless integration with the transmission system, preserving optimal performance and drivetrain efficiency. Ideal for restorations, maintenance, or upgrades, the shaft delivers consistent shifting response and extended operational life. Compatible with all specified engine displacements, it adheres to Polaris’ original specifications for peak functionality.

The **OEM Polaris 3233915 12-Face Transmission Park Plate** is a genuine replacement component designed for precise fitment in Polaris off-road vehicles. Engineered with a **12-tooth face**, this **new, never-used** part ensures optimal gear engagement and durability under demanding conditions. Directly sourced from Polaris specifications, it adheres to the original manufacturer’s quality standards for seamless integration into transmission systems.

This **NOS (New Old Stock)** plate is ideal for restorations, repairs, or maintenance requiring an exact match to the original equipment. Compatible with Polaris models requiring a **12-face park plate**, it eliminates compatibility concerns and ensures reliable performance. No modifications or alterations are necessary—simply install for immediate functionality.

The **OEM Polaris Xplorer Thrust Washer Pair (Part #3233176)** is a precision-engineered component designed for direct compatibility with Polaris Xplorer models. Manufactured to exacting specifications, this washer pair ensures optimal performance and durability in the transmission system, maintaining proper alignment and reducing wear on critical drivetrain components.

Constructed from high-quality materials, this replacement washer pair adheres to Polaris’ original equipment standards, providing a seamless fit and reliable operation. Ideal for maintenance, restoration, or performance upgrades, this part is a direct match for the **Q3404** application. Ensure your Polaris Xplorer operates at peak efficiency with this genuine OEM replacement.

The Polaris Retaining Ring 3234067 is a high-quality, OEM-compatible component designed for precise fitment on Polaris Sportsman Ranger models (2004–2026). Engineered to maintain critical shaft alignment and prevent axial movement, this retaining ring ensures reliable performance and extended component lifespan under demanding operating conditions.

Constructed from durable, corrosion-resistant materials, this retaining ring meets strict manufacturing tolerances for consistent performance. Compatible with original equipment specifications, it delivers a secure, interference-free fit for long-term durability. Ideal for maintenance professionals and off-road enthusiasts prioritizing authenticity and reliability.

The Polaris Sportsman 600 Washer (Model 3233855) delivers reliable performance for heavy-duty cleaning tasks. Engineered with a robust 12-volt DC motor, this unit provides consistent power for demanding applications, including off-road vehicles, trailers, and outdoor equipment.

Key features include a durable stainless steel wash pump, optimized for efficient water flow and debris removal. The unit operates at a maximum pressure of 100 PSI, ensuring thorough cleaning without compromising system integrity. Designed for versatility, it is compatible with standard 12V electrical systems, making it ideal for ATVs, UTVs, and utility vehicles. Built to withstand harsh conditions, this washer is a trusted solution for maintaining equipment in rugged environments.

The 2004 Polaris Sportsman 500 transmission gearcase sprocket is engineered for reliable power transfer and durability in demanding off‑road conditions. Constructed to meet OEM standards, this 24‑tooth component ensures precise engagement with the chain and maintains optimal drivetrain performance.

Designed as a direct replacement for part number 3233854, the sprocket integrates seamlessly with the existing transmission housing, providing a straightforward installation process for service technicians and experienced riders. Its robust construction resists wear and corrosion, extending service intervals and supporting the vehicle's overall reliability.

The Ching Choo Ball Bearing model 3233019 is a precision-engineered ball bearing designed for a wide range of Polaris vehicles. It provides reliable rotational support for the General series (including 1000 models from 2016‑2025 and ATV models 330, 350, 400, 500, 570 produced 1993‑2021), as well as Ranger models ranging from 500 to 1000 produced 1998‑2025.

This bearing is also fully compatible with Polaris snowmobile platforms, including WIDETRAK LX and GT models from 1997‑2000, and RZR models 570, 700, and 1000 produced 2011‑2022. Additionally, it fits the Polaris XPEDITION series for model years 2024‑2025. Each package contains one bearing, identified by the part number 3233019.

The OEM Polaris 3233265 ball bearing is a new‑old‑stock component designed for reliable performance in demanding applications. Constructed with precision‑engineered steel elements, it delivers consistent rotational stability and reduced friction.

Compatible with a range of Polaris equipment, this bearing meets original equipment manufacturer standards, ensuring seamless integration and extended service life. Ideal for maintenance, repair, and overhaul projects where quality and durability are paramount.

The Polaris RZR 570/800 Sector Gear 16T (Part #3233839) is a high-performance, OEM-compatible drive gear designed for Polaris Ranger 500/700/900 and Sportsman 450/500/800 models. Engineered for durability and precision, this gear delivers optimized power transfer and extended drivetrain life under demanding off-road conditions.

Featuring a 16-tooth sector design, this component is tailored for stock or modified applications requiring enhanced traction and torque handling. Compatible with the specified Polaris UTV models, it ensures seamless integration with existing drivetrain systems. Part of Polaris’s rigorous quality standards, this gear is manufactured to exacting specifications for reliability in rugged environments.

The **Polaris 3233076 O-Ring** is a genuine, high-quality replacement part designed for precise sealing applications in Polaris-branded equipment. Engineered to exact specifications, this O-ring ensures optimal performance and durability, minimizing the risk of leaks or system failures. Compatible with Polaris machinery requiring a reliable, long-lasting seal solution.

**Key Features:**

• Direct OEM fitment for Polaris equipment
• Constructed from high-grade elastomeric material
• Precision-engineered for leak-free operation

The **3233830 Compression Spring** is a precision-engineered replacement for Polaris Ranger drive train gearcases, ensuring reliable performance under operational stress. Crafted from **stainless steel** with a **chrome exterior finish**, this spring measures **1.2 inches in length** with a **0.36-inch diameter**, delivering enhanced durability while maintaining original equipment specifications.

Designed for **long-term service**, this component undergoes rigorous quality control to guarantee consistent performance. Weighing **0.317 ounces** and measuring **0.36 x 0.36 x 1.2 inches**, it offers a cost-effective alternative to OEM parts without compromising structural integrity. Available since **January 9, 2024**, this replacement spring ensures seamless integration with Polaris Ranger models.

The **Mod-GRT898-32187 Retaining Ring** is a high-quality, genuine OEM replacement part designed for Polaris Scrambler XP, RZR Ranger 1000, 900, and 850 models. Engineered to exact specifications, this retaining ring ensures proper component alignment and secure fitment, maintaining optimal performance and longevity for your off-road vehicle.

This part is manufactured to meet or exceed original equipment standards, providing a reliable solution for maintenance and repair needs. Compatible with Polaris model number **3233834**, this retaining ring is a critical component for ensuring the integrity of your vehicle’s drivetrain system. Order with confidence—this part is backed by rigorous quality control and designed for durability in demanding conditions.

Authentic OEM Replacement Washer Kit for 2004–2024 Polaris Outlaw Hawkeye ACE RZR Ranger models. This kit includes two precision-engineered washers (part number 3234091) designed for seamless integration with the suspension system, ensuring optimal performance and longevity. Manufactured to meet Polaris’ exacting standards, these washers provide reliable wear resistance and consistent friction reduction, reducing premature wear on bushings and linkages.

Ideal for off-road maintenance and restoration, this kit is a direct fit for the specified model range. Compatible with both stock and aftermarket suspension setups, it delivers a durable, cost-effective solution for maintaining ride quality and handling. Each washer is engineered for high-load applications, ensuring minimal deformation under stress. Includes only the necessary components—no additional hardware or fasteners—to simplify installation.

The **OEM Polaris 500 Transmission Shift Fork (Part #3234077)** is a precision-engineered component designed for seamless engagement in the 2004 Polaris Sportsman 500 transmission system. Manufactured to exacting standards, this shift fork ensures reliable gear selection and extended drivetrain longevity. Compatible with the factory transmission assembly, it delivers consistent performance under varying load conditions.

Constructed from durable materials, this shift fork is engineered to withstand the demands of off-road applications. Its optimized design minimizes wear on synchronizer components, enhancing overall transmission efficiency. Whether used in stock applications or aftermarket modifications, this part maintains compatibility with the original equipment specifications.

The GRT898-98735 compression spring is engineered as a direct replacement for Polaris models equipped with part number 3234089. Designed to meet or exceed original equipment specifications, this component restores the intended spring tension and load-bearing capacity essential for optimal suspension performance on RZR Ranger series vehicles from 2004 through 2024.

Constructed from high‑grade spring steel, the spring undergoes precise heat treatment to ensure consistent elasticity and resistance to fatigue under demanding off‑road conditions. The package contains a single unit, ready for installation without the need for additional hardware. This part is compatible with RZR Ranger 1000, 900, 800, and 700 models, providing a reliable solution for restoring ride quality and handling characteristics.

Professional technicians and experienced owners will appreciate the exact fit and durability of this premium replacement. For any installation guidance or compatibility inquiries, our technical support team is available to provide detailed assistance.

The Polaris Spring, Compression component is engineered for the Sportsman Ranger RZR, delivering precise fit and reliable performance in demanding off‑road conditions. Constructed to OEM standards, this part ensures seamless integration with the vehicle's suspension system, maintaining optimal ride quality and handling.

Designed for durability, the spring provides consistent compression characteristics, supporting the chassis and enhancing stability during high‑impact terrain. Installation follows standard procedures, allowing for straightforward replacement and minimal downtime.

The Polaris 3234090 Genuine OEM Retaining Ring is a precision-engineered component designed for direct compatibility with Polaris-branded equipment, ensuring optimal performance and durability in demanding applications. Manufactured to strict OEM specifications, this retaining ring delivers reliable axial load retention for shafts, bearings, and other rotating assemblies.

Constructed from high-quality materials, this retaining ring is engineered for long-term reliability under operational stresses. Compatible with Polaris equipment requiring a secure, interference-free fit, it provides a seamless solution for maintenance and replacement needs. Ideal for professional and industrial use, this genuine part maintains the integrity of your machinery while minimizing downtime.

The **Polaris 400 OEM Drive Chain Tensioner** (Part Numbers: 3233433, 3233434, 3233432) is a direct-fit replacement designed for precise tension adjustment of the drive chain on Polaris Sportsman 400 models. Engineered to OEM specifications, this component ensures optimal performance, reliability, and longevity of the drivetrain system.

Constructed from durable materials, this tensioner maintains consistent chain alignment, reducing wear on sprockets and extending the service life of the drive system. Compatible with Polaris Sportsman 400 applications, it delivers a secure, high-performance fit for off-road and utility use. Ideal for maintenance professionals and DIY enthusiasts seeking authentic replacement parts.

The **OEM-compatible chain tensioner shoe** is designed for precise fitment on the **Polaris Ranger 800** and **Crew HD XP 800** models produced between **2010 and 2014**. Engineered to maintain optimal chain tension, this component ensures reliable performance and extended drivetrain longevity.

Constructed from high-quality materials, this tensioner shoe delivers durability under demanding off-road conditions. Direct replacement for factory parts, it adheres to original specifications for seamless installation. Compatible with the **Polaris 3233433** part number, this component is a critical upgrade for maintaining peak drivetrain efficiency.

The **OEM Polaris 400 Drive Chain Tensioner** ensures precise tensioning for optimal performance and longevity of your Polaris Sportsman 400 series ATV. Engineered for compatibility with models requiring part numbers **3233432**, **3233433**, or **3233434**, this component delivers reliable operation under varying load conditions.

Constructed to exacting specifications, this tensioner maintains proper chain alignment and reduces premature wear on sprockets and drive components. Direct replacement quality ensures seamless integration with Polaris factory standards. Ideal for maintenance professionals and off-road enthusiasts seeking durable, aftermarket-compatible solutions.

The **OEM-compatible tensioner assembly** for the 2002 Polaris Sportsman 400 is designed for precise suspension performance. This kit includes the **spring, tensioner, and mounting pins** required for proper valve train operation, ensuring optimal engine efficiency and longevity.

Engineered to meet original equipment specifications, this replacement part maintains factory fitment for seamless installation. Compatible with the 2002 Polaris Sportsman 400 model, this component delivers reliable functionality while supporting routine maintenance protocols.

The **OEM Polaris 570 EPS Transmission Shift Rail** (Part Numbers: 3234079, 3235542) is a precision-engineered component designed for seamless gear engagement in the 2019 Polaris Sportsman 570 EPS model. Crafted from high-strength materials, this shift rail ensures durable performance under demanding off-road conditions while maintaining optimal alignment with the transmission system.

Compliant with factory specifications, this replacement part integrates directly with the existing drivetrain, delivering consistent shifting response and longevity. Ideal for owners seeking to restore or enhance the reliability of their Polaris 570 EPS, this component adheres to strict quality standards for compatibility and function.